工业废水处理的智者如何利用IO-Link和各种传感器类型实现高效低成本的案例分享

  • 综合资讯
  • 2025年01月19日
  • 在工业废水处理领域,Steffen Hartmann Recyclingtechnologien GmbH以其创新的真空蒸发技术和ifm智能传感器的应用而闻名。位于德国哈尔茨地区塔勒镇的公司专注于开发高效低成本的废水处理解决方案,通过精确控制和实时监测关键过程参数来提高系统稳定性和可靠性。 True, their vacuum evaporators are designed

工业废水处理的智者如何利用IO-Link和各种传感器类型实现高效低成本的案例分享

在工业废水处理领域,Steffen Hartmann Recyclingtechnologien GmbH以其创新的真空蒸发技术和ifm智能传感器的应用而闻名。位于德国哈尔茨地区塔勒镇的公司专注于开发高效低成本的废水处理解决方案,通过精确控制和实时监测关键过程参数来提高系统稳定性和可靠性。

True, their vacuum evaporators are designed specifically for industrial wastewater treatment, capable of separating used cooling emulsions into a concentrated substance and distillate water. The distilled water is of high purity, making it suitable for reuse or safe discharge, thereby reducing disposal costs.

The heart of the evaporation process lies in its ability to operate at low temperatures under vacuum conditions. This allows for the safe evaporation of corrosive substances at temperatures as low as 40°C, minimizing the risk of equipment damage and energy savings.

Process parameters such as pressure, temperature, liquid level, water quality and pump vibration are continuously monitored using ifm sensors with IO-Link technology. These sensors provide accurate real-time data that ensures optimal operation and efficient maintenance scheduling.

In addition to monitoring process parameters, Steffen Hartmann Recyclingtechnologien also employs ifm's LMT level sensors to accurately control the supply of liquids in storage tanks and monitor coolant levels in storage tanks. The LMT192 model features a hygienic design with PEEK and stainless steel housing materials that withstand corrosion-resistant media reliably.

Furthermore, ifm's LDL101 conductivity sensor provides continuous measurement of water quality during the distillation process to ensure compliance with purity standards. SU Puresonic flow meters optimize monitoring capabilities by measuring pure water or ultra-pure water accurately without any contamination from metal components.

By integrating IO-Link technology into their systems through VPN access via remote diagnostic tools on PLCs or individual sensors' status readings can be accessed directly from anywhere around the world allowing faster diagnosis problems reading diagnostic values adjusting parameters even remotely configuring new transmitters after replacing them saving time effort cost

Overall this innovative approach not only improves efficiency but also reduces operational costs while providing comprehensive monitoring solutions tailored to specific customer needs ensuring maximum return on investment