工业废水处理的智者如何利用IO-Link和传感器的分类实现高效低成本的案例分享

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  • 2025年01月19日
  • 在工业废水处理领域,Steffen Hartmann Recyclingtechnologien GmbH以其创新的真空蒸发技术和ifm智能传感器的应用而闻名。位于德国哈尔茨地区塔勒镇的公司专注于开发高效低成本的废水处理解决方案,通过精确控制和实时监测关键过程参数来提高系统稳定性和可靠性。 True, their vacuum evaporators are designed

工业废水处理的智者如何利用IO-Link和传感器的分类实现高效低成本的案例分享

在工业废水处理领域,Steffen Hartmann Recyclingtechnologien GmbH以其创新的真空蒸发技术和ifm智能传感器的应用而闻名。位于德国哈尔茨地区塔勒镇的公司专注于开发高效低成本的废水处理解决方案,通过精确控制和实时监测关键过程参数来提高系统稳定性和可靠性。

True, their vacuum evaporators are designed specifically for industrial wastewater treatment, capable of separating used cooling emulsions into concentrates and distillate. The distilled water is of high purity, making it suitable for reuse or safe disposal, thereby reducing disposal costs.

The vacuum evaporation process involves heating the contaminated medium in a low-pressure environment to produce steam, which is then condensed and removed, leaving behind concentrated pollutants. The low-pressure environment reduces the boiling point of water to 40°C, allowing for safe evaporation of corrosive media at lower temperatures and reducing the risk of equipment damage while also conserving energy.

Throughout the process, precise and real-time detection is required for parameters such as pressure, temperature, level measurement in tanks using ifm LMT sensors with IO-Link technology. This ensures that the processing conditions remain stable and reliable.

In addition to these features,

Steffen Hartmann Recyclingtechnologies offers its clients a remote maintenance option through VPN access.

They can monitor entire systems from PLCs down to individual sensors' performance.

With IO-Link technology,

a) Remote diagnostics are possible through reading sensor diagnostic values.

b) Parameters can be adjusted remotely when necessary after replacing sensors or configuring them again.

c) Sensors can adjust their measuring range flexibly by changing from -1to10bar to -1to1bar on an example pressure sensor.

d) Multiple measurements (like flow rate & temperature simultaneously)

Installation becomes simpler due to easy connection between IO-Link modules & distributed I/O stations via fieldbus

Cost savings come with initial investment costs being offset by reduced installation time & labor costs during operation

The company's commitment to innovation has led them towards implementing advanced technologies like IO-Link within their products which offer improved data transmission speed up-to 100 times faster than traditional protocols resulting in faster communication between devices thus enhancing efficiency overall system reliability